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Grinding Wheel Selection and Conditioning in Abrasive Machining

Grinding wheel selection is governed by matching the abrasive grit, bond type, structure, and wheel grade to the physical and chemical properties of the workpiece material, since the grit-workpiece pair must be both mechanically compatible and chemically inert to avoid premature grit degradation. Abrasive machining relies on grains of indeterminate geometry held in a bonding matrix, in contrast to the defined-geometry cutting edges of milling, and wheel behavior is characterized by an alphanumeric specification system covering grit type, size, hardness (bond strength), structure (porosity/spacing), and bond material. Wheel conditioning (trueing and dressing) restores geometric accuracy and grit protrusion, controlling chip clearance and cutting efficiency over the wheel's service life.