Inventory Lot Sizing Optimization using Wagner-Whitin Model in Operations Management
Time-varying demand lot-sizing problem requires determining order quantities for each period when demand is known but non-uniform across periods. The Wagner-Whitin theorem establishes that optimal solutions exhibit specific structure: order quantities should be integer combinations of consecutive periods' demands, and orders should occur only when inventory reaches zero. Integer programming formulations or dynamic programming methods solve this finite-horizon problem, with sensitivity analysis for average vs. ending inventory accounting.
Table of Contents:
• Time-varying demand assumption: demand differs across finite planning periods
• Wagner-Whitin optimality conditions: order quantity spans consecutive periods, zero-inventory ordering
• Integer programming formulation: binary variables Y (order/no-order), continuous X (quantity)
• Constraint structure: inventory balance equations ensuring all demand is met with zero backorder
• Cost computation: ending inventory vs. average inventory cost calculations
• Objective function transformation: substituting inventory variables to reduce dimensionality
• Numerical solution approach: finding months with orders (months 1,3,5,6,8,9,11 in 12-month example)
• Comparison with Economic Order Quantity (EOQ): EOQ inapplicable when demand varies significantly
• Advantages of lot-sizing: fewer orders (7 vs. 12 for equal-order heuristic) and lower costs
• Practical issue: rolling forecasts with expanding horizons requiring heuristic approaches
Inventory Lot Sizing Optimization using Wagner-Whitin Model in Operations Management
Time-varying demand lot-sizing problem requires determining order quantities for each period when demand is known but non-uniform across periods. The Wagner-Whitin theorem establishes that optimal so…