Mod-05 Lec-20 Disaggregation -- time varying demand, Safety stock -- ROL for discrete demand
When demand varies over time and production capacity changes across periods, disaggregation requires rolling-horizon heuristics with periodic replanning. Safety stock and reorder points are introduced to buffer stochastic demand; discrete demand formulations replace continuous approximations. The approach estimates equivalent uniform demand over a planning window, sequences products via inventory ratios, applies linear programming for cycle optimization, then updates demand forecasts and inventory positions at each replanning point.
Table of Contents:
• Time-varying demand: demand differs both across time and compared to production capacity
• Equivalent uniform demand: averaging demand over estimated cycle window for heuristic sequencing
• Safety stock purpose: buffer against demand uncertainty and forecast errors
• Reorder point (ROP) for discrete demand: threshold trigger for order placement
• Planning window estimate: r + 1/r heuristic for cycle length approximation
• Weighted demand calculation: time-proportional demands over multiple periods
• Rolling horizon approach: solve first cycle, update inventory and forecasts, repeat
• Lead time impact on inventory position and safety stock requirements
• Deterministic assumption relaxation: handling demand variability through inventory buffers
• Transient vs. steady-state models: practical simplified steady-state approach for rolling forecasts
• Practical implementation: inventory position updates at cycle boundaries with demand revision
Mod-05 Lec-20 Disaggregation -- time varying demand, Safety stock -- ROL for discrete demand
When demand varies over time and production capacity changes across periods, disaggregation requires rolling-horizon heuristics with periodic replanning. Safety stock and reorder points are introduce…