Principles and Material Removal Modeling of Water Jet and Abrasive Water Jet Machining
Water jet and abrasive water jet machining are non-traditional, mechanical-energy-based material removal processes in which high-pressure water (converted from pressure energy to kinetic energy through a small orifice) forms a high-velocity jet that erodes soft materials directly, or — when entrained or suspended with hard abrasive particles — erodes a much broader range of materials including metals, alloys, ceramics, and composites through abrasive erosion. Material removal is modeled by relating jet/particle kinetic power (derived via Bernoulli's equation for orifice flow and momentum conservation during abrasive-water mixing) to the specific energy (cutting resistance) of the workpiece material, yielding an expression for depth of cut or penetration as a function of water pressure, orifice and focusing-tube geometry, traverse speed, and the abrasive mixing ratio. This is a topic within non-traditional (unconventional) manufacturing processes, specifically the mechanical-energy-based subgroup, paralleling other erosive/mechanical processes such as ultrasonic and abrasive jet machining.
Principles and Material Removal Modeling of Water Jet and Abrasive Water Jet Machining
Water jet and abrasive water jet machining are non-traditional, mechanical-energy-based material removal processes in which high-pressure water (converted from pressure energy to kinetic energy throu…